Achieve Process Confidence Automation Readiness Scalable Efficiency Unmatched Repeatability Zero Wire Damage with Laser Wire Solutions

Aerospace & Defense Industry
By using lasers, wires and cables are AIR6894A standardand IPC compliant.

Manual Tools Won't Pass in 2030

We redefine how industries connect by replacing manual risk with laser precision, empowering aerospace leaders to automate their most critical connections with confidence. 

For electrical wiring too important to trust to an exacto knife or a pair of hands, our laser wire stripping technology guarantees precision with every wire, every time.

Airplane laser wire stripping applications
Cockpit & Avionics

Flight Control Wiring
Cockpit Display Systems
Mission-Critical Comms Wiring

Across the Aircraft

Shielded Twisted Pairs
Kapton & Fiberglass-Jacketed Cables
Coaxial & Micro-Coax
Thin Magnet Wire (e.g., for instrumentation)

Wings & Control Surfaces

Sensor Wiring (Pitot Tubes, AOA)
De-Icing System Cables

Fuselage & Cabin

General Wire Harnesses
Data Transmission Wiring
Passenger Cabin Electronics

Engines & Systems

Engine Thermocouples
High-Temp BMS1358 Wiring
Fuel System Sensors

Tail Section

Stabilizer Actuator Wiring
Elevator Control Loops

Laser Wire Solutions Odyssey-8 Micro Fine Wire Insulation Removal

Odyssey-8

The most compact laser wire stripper available. Suitable for single conductor, twisted pair, and bifilar down to 50AWG.

  • Suitable for low wire count
  • Recipe controlled HMI
  • Single wire insert (no fixtures)
  • Auto wire detect
  • Gemini-4E Enamel Wire Stripping Enamel Removal Laser Wire Solutions Laser Wire Stripping Machine

    Gemini-4E

    Suitable for Enamels, Magnet Wire, and Micro Coax up to 52 AWG with a strip length of up to 100mm / 4".

  • Fixture plate loading
  • Large processing area
  • Strip any pattern, angled lines or curves
  • M4 Mercury-4

    Mercury-4

    Suitable for stripping a variety of polymer insulated single conductor, coax and ribbons from 52 AWG to 6 AWG.

  • Recipe loaded
  • Variety of configurations
  • Suitable for high wire count
  • Benchtop system
  • See the Results for Yourself

    Request a free initial sample strip to test your wires or cables on our equipment—no obligation.

    Laser Wire Stripping: Precision Without Compromise

    Non-Contact Process

    Unlike mechanical methods that rely on blades or abrasive wheels, or chemicals that introduce HSE risks, our laser wire stripping is entirely non-contact. This eliminates the risk of nicking or damaging ultra-fine conductors—vital for 36–50 AWG medical micro wires and cables where even a microscopic flaw can cause failure.

    Micron-Level Accuracy

    Our machines use controlled laser beams to deliver pinpoint accuracy down to the micron. You get repeatable, consistent results every time—even on insulation just a few microns thick. No mechanical wear, no tooling changes, and no calibration drift.

    Clean and Debris-Free

    Laser stripping leaves no physical debris or contamination. This ensures regulatory compliance and eliminates risks associated with insulation flakes or particulates.

    Fast and Scalable

    From R&D labs to high-volume production lines, our solutions scale with your needs: Benchtop machines for prototyping and small-batch runs, automated systems for fully integrated production cells. All while maintaining ultra-high precision at speed.

    Smart Software Control

    Our systems feature intuitive touchscreen controls and recipe management: Pre-programmed stripping patterns for common cable types, easy adjustment of laser power, spot size, and rotation, optional barcode scanning and traceability logging for FDA compliance

    Process Versatility

    We support a wide range of insulation types and cable constructions: Polyimide, PTFE / FEP, Braided shields and micro-coax constructions

    Download Odyssey-8 Datasheet

    Download Gemini-4E Datasheet

    Download Mercury-4 Datasheet