Common Manufacturing Challenges We Solve

Damaged Conductors from Blades

Non-contact laser processing minimizes conductor damage on delicate wires and multi-layer constructions.

Inconsistent Manual Processes

Reduce operator variation and improve reliability with programmable laser processing.

Difficult Foil & Shield Removal

Laser processing removes foil and shielding layers without tearing or damaging the underlaying conductors.

Heat-Sensitive
Materials

UV and femtosecond technologies support precision processing with minimal thermal impact.

Scaling from R&D to Production

Develop repeatable, validation ready processes that support automation and production growth.

Features Beyond Mechanical Capability

Create ultra-fine features, holes, structures and cuts with high positional accuracy.

Industries We Support

Laser Wire Solutions Medical Device Applications Laser Wire Stripping CathLab Catheter

Medical Device

PFA / RF Ablation & Mapping Catheters, Neurovascular Devices, Implantable Leads, Balloon Catheters, Cochlear Implants

Laser Wire Solutions Aerospace

Aerospace & Defense

High reliability wire and cable processing to meet to highest quality and safety standards (IPC, AIR6894A, EN 3475)

Laser Wire Solutions Automotive EV Electric

Automotive

High throughput laser processing for advanced automotive cable and electrification systems.

Laser Wire Solutions Data Center AI Twin Ax

Data Centers & AI

Precision processing for shielded cables, high-density electronics, and data systems to power the AI generation.

How We Determine The Right Solution for Your Application

The right laser process depends on the material, construction, thermal sensitivity, feature requirements, throughput goals, and automation requirements. 

Our applications team helps determine the most suitable technology.

Femto Laser Processing

Axiom

These systems are designed for ultra-precision laser processing without thermal damage.

UV Laser Processing

Odyssey

These systems excel in handling medical fine wire and enamel wire down to 54 AWG.

CO₂ Laser Processing

Mercury

These systems are designed to strip all types of polymer insulations from jackets to ribbons up to 1.5" / 40mm.

Fiber Laser Processing

Gemini/Viking

These systems are designed for for scribing and cutting cable shields and large gauge enamel.

WHY MANUFACTURERS CHOOSE LWS

Fast to Deliver.
Built to Perform.
Trusted to Last.

We focus on solving complex manufacturing challenges with validation-ready processes and automation-ready solutions.

Application First Engineering

We won't just sell you a laser system - we solve your manufacturing challenges.

Full Process Development

Delivered with a proven, application-specific process already developed, ready for production from installation.

Medical Experience

Built on years of supporting medical device OEMs, we have deep expertise in medical device applications.

Global OEM Support

Trusted by manufacturers worldwide for precision processing, long-term reliability and responsive support.

KNOWLEDGE & INSIGHT

Why Laser Wire Stripping Projects Fail (And How to Get It Right First Time)

Many manufacturers struggle with laser adoption because the process behind it hasn’t been fully developed.

Explore Technical Articles & Resources >