Automotive

The advent of electric vehicles is driving a huge increase in the use of hairpin designs that require a enamel removal.

Heating and brushing, abrasive wheels, and mechanical blades usually damage underlying conductors, but lasers preserve conductor integrity.

Find Out What Lasers Can Do

Suitable Wires & Cables

Busbars
Magnet wires and coils
High-voltage isolation wires
Hairpins
Charging cables

Automotive wires and cables processed using laser wire stripping machine - copper bar

Automotive wires and cables processed using laser wire stripping machine - hairpin

Automotive wires and cables processed using laser wire stripping machine - data cable

Automotive wires and cables processed using laser wire stripping machine - large gauge processed on Mercury 5

Automotive wires and cables processed using laser wire stripping machine

Automotive wires and cables processed using laser wire stripping machine - enamel bars

Automotive wires and cables processed using laser wire stripping machine - EV coroplast - orange cable no damage to conductor or underlying braid

Automotive wires and cables processed using laser wire stripping machine - shielded twisted pair

Automotive wires and cables processed using laser wire stripping machine - enamel bar

Test Our Machines For Your Application

Send us a free sample of your wires or cables to put our technology to the test for your application.

Submit a Sample

Automotive Manufacturers

Why Choose Laser Wire Stripping?

Non-Contact Process

No wear parts and it’s a self-terminating process.

Clean Cuts

Thick insulation on wires that are not rounded leaving no residue.

Consistent Results

Achieve high yield with strong weld strength.

Explore Automotive Wire Stripping Products

The right solution depends on your application, our team can advise on the most appropriate.

Mercury-4

An interchangeable door fixture allow for a quick change-over from single strip to multiple strip wires, or to utilize the in-line option. Suitable for removing jackets from shielded multi-conductor cables.

Mercury-5

Designed to cross-cut and slit jackets and insulation of single conductor cables with an outer diameter of between 6mm and 20mm. Cross cut, window cut, slit and more options available.

Gemini-4

Gemini-4 is best suited tohigh value coil applications processing enamels, polyimide, and micro-coax shields with ease.