Large Gauge Enamel Wire Stripper

Gemini-4E

The Gemini-4E redefines wire stripping by allowing the processing of a greater number of wires simultaneously and with our improved model, you’ll have the option of three different processing setups to choose from. 

Get the visibility you prefer when processing your wires and cables. A complete prowess of a machine, capable of processing large gauge enamel wires and rigid coax cables where many other methods struggle.

Stainless steel rigid coax. PTFE dielectric. 1.19mm OD-unprocessed 1433Stainless steel rigid coax. PTFE dielectric. 1.19mm OD-processed 1433

Stainless steel rigid coax. PTFE dielectric. 1.19mm OD

Enamelled Copper Wire 1.5 mm OD - 1466-unprocessedEnamelled Copper Wire 1.5 mm OD - 1466-processed

Enamelled Copper Wire 1.5 mm OD

Mineral insulated rigid double coax. 3.2mm diam-unprocessed-1450Mineral insulated rigid double coax. 3.2mm diam-processed-1450

Mineral insulated rigid double coax. 
3.2mm OD

These laser wire strippers offer an exceptional balance between affordability and performance, thanks to their robust fiber laser technology, making them ideal for tasks such as shield cutting, micro-coax processing, and enamel ablation. The Gemini-4E can be easily configured for various tasks, including end-strips, window cuts, slits, or even area vaporization.

Key Features of the Gemini-4E

Is the Gemini-4E suitable for my application?

Whether you’re processing magnet wire, micro coax or rigid coax, the Gemini-4E is the versatile wire processor that will make your production line smoother. The easy-to-use, recipe controlled system requires minimal training with your operators while ensuring consistent results in seconds. With the generous processing area, the Gemini-4E can process lengths of up to 100mm (4″) in a single step.

No more heavy-duty machinery that takes up vital space in your factory. The benchtop Gemini-4E will slot straight into your production line on any bench wherever it is required as either a stand alone machine, or an integrated system.

By utilizing the power of laser processing you’ll be able to achieve high quality results, without having to rely on operator capability. It makes wire processing an easy task that can be easily completed in a matter of seconds.

While lasers can process most wire and cable materials, we recommend producing a small sample of wire for testing to ensure processing suitability. 

All Features

Ease of Use
– Recipe controlled system
– Designed to hold bespoke fixtures designed with your wires and cables in mind
– Benchtop system

Fast Process
– Process cables up to 2000 mm per second
– 360 degree strip
– Up to 100 mm (4″) processing length

Spares & Accessories
– Easily available, contact sales@laserwiresolutions.com

 

Gemini-4E Specifications
Product Length
860 mm
Product Width
430 mm
Product Height
975 mm
Product Weight (Laser Processing Unit)
95 kg

Who designs the bespoke fixture plates?
Our expert engineers at Laser Wire Solutions can support the design and supply of alternate fixture designs or if the customer is designing their own we will supply a CAD model of the fixture guide showing the focal panel.

How do I prevent unauthorized access to the machine?
A password is required to enter the touchscreen menu. Different passwords can be set for Operator and Engineer levels. However, there is only one password for each level. Alternatively, the machine can be supplied with a Radio Frequency Identification (RFID) reader

Do I need fume extraction?
The laser process vaporizes the polymer insulation and turns it into a mixture of fine particles and gas, both of these, in enough quantity are dangerous to human health in the same way solder fumes are dangerous. A stand-alone fume extractor sits under the bench and extracts the fumes from the machine which can be purchased during your order alternatively, it is possible to use factory exaction systems.

How do I order?
Complete the short form below or email sales@laserwiresolutions.com directly to discuss your requirements. We recommend sending a sample of your wire for us to process and check the suitability, we’ll then provide you with a report to ensure the results meet your requirements.

What support will I receive with this machine?
All our machines come with a 1-year warranty and you will have the option to purchase training for a small team of operators. As your warranty reaches its expiry, you’ll have the option to extend this warranty or pay for ad-hoc support from our Service team.

The Gemini-4E is suitable for Enamels, Magnet Wire, Rigid Coax and Micro Coax, particularly those found in Medical, Automotive, and Aerospace applications. 

The machine can process a wide range of materials but we recommend consulting a Laser Wire Solutions expert before stripping a new type of material other than what we processed during your sample.

 

Your machine should only be maintained by a Laser Wire Solutions Service Engineer or an individual who has received the correct level of training. Full training options can be found on our Service page.

 

Download Gemini-4E Datasheet