Perfect insulation removal for delicate conductors used in catheters, endoscopes, and implantables.
Exacto knives can damaged underlaying conductors and introduce electrical noise
Skilled operators are needed to achieve consistent results, and bottlenecks are created
Insulation debris, remaining insulation, or chemical residue lead to scrapped devices
Unlike mechanical methods that rely on blades or abrasive wheels, or chemicals that introduce HSE risks, our laser wire stripping is entirely non-contact. This eliminates the risk of nicking or damaging ultra-fine conductors—vital for 36–50 AWG medical micro wires and cables where even a microscopic flaw can cause failure.
Our machines use controlled laser beams to deliver pinpoint accuracy down to the micron. You get repeatable, consistent results every time—even on insulation just a few microns thick. No mechanical wear, no tooling changes, and no calibration drift.
Laser stripping leaves no physical debris or contamination—ideal for cleanroom environments and Class II/III medical device production. This ensures regulatory compliance and eliminates risks associated with insulation flakes or particulates.
From R&D labs to high-volume production lines, our solutions scale with your needs: Benchtop machines for prototyping and small-batch runs, automated systems for fully integrated production cells. All while maintaining ultra-high precision at speed.
Our systems feature intuitive touchscreen controls and recipe management: Pre-programmed stripping patterns for common cable types, easy adjustment of laser power, spot size, and rotation, optional barcode scanning and traceability logging for FDA compliance
We support a wide range of insulation types and cable constructions: Polyimide, PTFE / FEP, Braided shields and micro-coax constructions
Discover how a leading medical OEM made laser wire stripping the new norm for ring welds
Our laser systems are designed with medical device manufacturing in mind, supporting both FDA and EU regulatory requirements.
Compliant with FDA CDRH standards (21 CFR 1040.10 & 1040.11)
Class 1 laser enclosures with safety interlocks and emergency stops
Built to meet CE directives: Machinery, EMC, and Low Voltage
Technical documentation available for audit support
Debris-free, sealed systems suitable for ISO Class 7/8 cleanrooms
Optional recipe tracking, barcode scanning, and validation support (IQ/OQ)
Request a free initial sample strip to test your wires or cables on our equipment—no obligation.
Discover the capabilities of our machines with your application before you buy
Revolutionizing the medical, data, and automotive industries with the use of lasers and robotics, Laser Wire Solutions is at the cutting edge of laser & robot technology.
© 2025 Laser Wire Solutions. All Rights Reserved.
Laser Wire Solutions registered in England and Wales under the company registration number 07800816. Registered office address: QED Centre, Main Ave, Treforest Industrial Estate, Pontypridd, Rhondda Cynon Taff, Wales, CF37 5YR, United Kingdom.
