Automotive motors and stators are made from magnet wire which is a copper wire or bar coated with polyimide. Traditional means of removing the enamel insulation from such wires or bars include; induction heating and brushing, abrasive wheels, and mechanical blades. These methods require significant maintenance with regular replacement of broken parts or blunt blades. The underlying conductors are also more likely to be damaged by nicks and scrapes from the use of such tools.
The advent of electric vehicles and general requirements for more efficient automotive motors is driving a huge increase in the use of hairpin designs which in turn requires a significant increase in enamel removal to be undertaken.
Elevating performance beyond conventional techniques, lasers stand as the unrivaled choice for this application, delivering unwaveringly precise ablation. With 360-degree enamel removal from around the wire, the laser’s gentle touch preserves the conductor’s integrity, ensuring pinpoint accuracy in connections. Notably, our laser machine boasts a maintenance-free design, ensuring a swift and substantial return on investment.
The right configuration depends on your requirements. Contact our team to find out which solution suits your application.
Not looking to make a capital investment?
Utilize our Contract Manufacturing suite for pre-stripped wire to be delivered direct to your production line ready for use.
Discover the capabilities of our machines with your application before you buy
Laser Wire Solutions registered in England and Wales under the company registration number 07800816. Registered office address: QED Centre, Main Ave, Treforest Industrial Estate, Pontypridd CF37 5YR