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Medical Device Component Supply

Production-Ready Laser Processed Medical Components

Outsource precision laser processing without compromising quality, consistency, or validation readiness.

Laser Wire Solutions provides spool-to-spool and pre-cut laser processed medical components designed for manufacturers developing and scaling advanced medical devices.

From EP catheters and neurovascular systems to CRM leads, micro-coax assemblies, and fine wire components, we support OEMs with repeatable, non-contact laser processing ready for downstream manufacturing.

Whether you need early-stage development support, pilot production, or volume supply, our Medical Device Component Supply service helps reduce manufacturing risk while accelerating time to production.

The Laser Wire Solutions Medical Device Component Supply service is now ISO 13485:2016 certified. For more information, click here.

10 Year Track Record

>2mil feet processed annually

7 x 24/7 Lines

Trusted by the top medical OEMs

Why Choose Medical Device Component Supply as a Service?

For many medical device manufacturers, bringing laser processing in-house immediately is not always the right first step.

Internal capital investment, validation requirements, operator training, process development, and production ramp-up can all slow adoption.

Our component supply service removes these barriers by giving manufacturers access to production-ready laser processing without the need to purchase equipment upfront.

This allows teams to:

  • Validate product designs faster
  • Reduce operator-dependent manual processes
  • Improve consistency and repeatability
  • Scale production without bottlenecks
  • Reduce conductor damage and scrap
  • Support automated downstream assembly
  • De-risk future automation strategies

For many customers, component supply becomes the bridge between feasibility and fully automated in-house production.

Make VS Buy

Machine investment cost is ~20-30% of the total investment.

Hidden costs include:

  • Validation – IQ / OQ / PQ
  • Clean room space
  • Process engineer focus
  • Labour – operators, supervisors, engineer support
  • Uptime – spares, maintenance, calibration, optics, service, excess capacity
  • Finance costs
  • Opportunity cost

You pay a simple piece per part price with volume price breaks.

Laser Wire Solutions take care of:

  • Machine investment and financing
  • Utilization
  • Maintenance & Support
  • Labor – operational, process support 
  • Supply chain logistics
  • Quality control & assurance
  • Validations
  • Facility costs – space
  • Optional – raw material purchase and supply chain management

How It Works

How It Works - Laser Wire Solutions
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You Specify Wire Requirements

Let us know your wire type, gauge, strip zones, and insulation specs.

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We Process on Reel-to-Reel

Laser precision wire stripping with zero damage to the conductor.

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QC Inspection & Packaging

Each spool is inspected for accuracy and consistency before delivery.

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Delivery to Your Line

Receive ready-to-use, QC-approved wire exactly when you need it.

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Trusted by Leading Medical Device Manufacturers

Let’s Discuss Your Volume Needs

Laser processed spool-to-spool (reel-to-reel) wire processing may be the fastest way to scale without bottlenecks.

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FAQs

Do you supply spool-to-spool processed wire and pre-cut components?

Yes. We supply laser-processed medical wire in the format your downstream process requires - either spool-to-spool (reel-to-reel) or as pre-cut, laser-processed components ready for assembly. Spool-to-spool formats support automated downstream processes such as tinning, welding, or termination. Pre-cut parts are typically used where discrete component handling is required.

What information do you need to provide a quotation?

To quote accurately, we typically require:
• Wire conductor material and diameter
• Insulation type and thickness
• Strip or processing geometry (lengths, windows, positions)
• Tolerances and critical-to-quality features
• Delivery format (spool or cut parts)
• Annual and batch volumes
• Target timeline or programme phase

If drawings are not yet finalised, we can work from samples and provisional requirements to provide a budgetary range.

How do you control strip length accuracy and consistency?

Laser processing is recipe-controlled and fully automated, enabling repeatable strip geometries independent of operator variability.

Production output is verified through controlled inspection methods including calibrated length measurement and microscopy where required. For critical features, inspection criteria are defined during process definition and maintained through production.

What quality control and inspection do you perform?

Quality control is aligned to medical device manufacturing expectations and may include:
• Strip length and position verification
• Visual and microscopic inspection
• Pull-force testing where applicable
• Dimensional measurement
• Process capability monitoring

Inspection requirements are agreed during process definition to ensure alignment with your product CTQs.

What affects price and lead time the most?

The primary technical drivers are:
• Total strip or processed length
• Length tolerances
• Raw material spool size and changeover frequency
• Wire length and handling format
• Processing complexity (e.g. multiple features, partial cuts)
• Volume and delivery cadence also influence pricing, with piece-price typically reducing at higher sustained volumes.

Can you support validation and documentation for medical programmes?

Yes. Our component supply pathway is structured to support regulated medical programmes.

We typically progress from feasibility and budget quotation through defined process parameters to fixed pricing and capacity. Where required, we support validation activities such as installation, operational, or performance qualification expectations for outsourced processing steps.

Which medical wire materials do you commonly process?

We routinely process fine medical wires with polymer insulations including:
• Polyimide
• Fluoropolymers (e.g. PTFE, FEP, PFA, ETFE)

Material suitability is confirmed during feasibility to ensure insulation removal without conductor damage and stable strip geometry.

Is outsourced laser processing intended to replace in-line stripping?

It can either supplement or replace in-line stripping, depending on your production model.

Many medical manufacturers use outsourced processing during ramp-up, validation, or capacity constraint phases. Some maintain a hybrid model, outsourcing specific features or first-end preparation while retaining final processing in-house.

What production volumes are a good fit for component supply?

Component supply is used across the full product lifecycle:
• Early production and validation builds
• Pilot and ramp phases
• Sustained production where outsourcing remains optimal
• Pricing is typically structured per-piece with volume-related breaks at higher annual quantities.

Can you manage raw material procurement and supply?

Yes. Where beneficial, we can procure and manage approved raw wire material as part of the component supply service. This can simplify logistics, reduce handling steps, and support consistent incoming material control.

When do manufacturers typically bring processing in-house?

Some programmes transition in-house once volumes, cycle-time requirements, or strategic control needs justify dedicated equipment investment.

Others continue outsourced processing long-term where utilisation, space, validation overhead, or flexibility considerations favour external supply. We support customers in evaluating both approaches.

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