As demand increases for higher throughput and tighter process control in wire processing, manufacturers are moving away from standalone operations toward fully integrated, inline solutions. Manual stripping stations introduce inconsistency, slow down cycle times, and create bottlenecks in otherwise automated lines.
Laser Wire Solutions offers a range of laser wire stripping systems engineered specifically for inline deployment—machines that can be embedded directly into continuous production flows, interfacing seamlessly with upstream and downstream automation.
By eliminating manual handling and synchronizing stripping operations with the rest of the production sequence, inline-capable systems not only reduce labor dependency but also enhance strip quality, traceability, and overall equipment effectiveness.
What Are Inline Capabilities?
Inline capability means that a laser stripping machine can operate as part of a continuous, automated manufacturing process. It accepts wire or cable from an upstream module—such as a dereeler, cutter, or wire feed system—performs precision stripping, and hands the product off automatically to a downstream process such as crimping, overmolding, or testing.
In contrast to bench-top systems, inline-capable equipment supports real-time synchronization, hands-free operation, and consistent high-speed output—key requirements for modern lean manufacturing setups.
Built for Seamless Integration
Laser Wire Solutions machines are designed to support integration into fully automated production environments. Key features include:
- Automated Wire Handling
- Recipe Control and Traceability
- Precision Strip Control
- Non-Contact Laser Processing
Applications of Inline Laser Wire Stripping
Our inline solutions are deployed across industries where performance, repeatability, and uptime are critical:
• Automotive / EV Power Systems
• Medical Devices
• Aerospace & Defense
Some of our integrable systems include: Mercury-4, Mercury-9, Odyssey-4, Mercury-2.
Why Go Inline?
Implementing inline laser stripping offers tangible operational benefits:
- Reduced Cycle Times: Eliminate manual loading and unloading to speed up overall takt time.
- Improved Process Control: Consistent, programmable strip quality across shifts, batches, and operators.
- Labor Efficiency: Reduce operator dependency and free up skilled labor for higher-value tasks.
- Enhanced Data and Traceability: Strip parameters and quality metrics can be logged per part or batch, supporting Industry 4.0 and quality system compliance.
Ready to Integrate?
If your production goals include higher throughput, greater consistency, and better process control, inline laser wire stripping may be the missing link in your automation strategy. Laser Wire Solutions offers both standard and integrated systems for into new or existing lines.
Contact our team today to discuss how we can help you implement automated, laser-precise stripping solutions that meets your production requirements.
