Ditch the blades and the chemicals. Our laser stripping technology delivers flawless results, every time. Trusted by aerospace leaders for mission-critical wiring around the world.

Precision Wire Stripping, Built for Aerospace Standards

Laser Wire Solutions — Aerospace | Laser Wire Stripping

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Laser Wire Solutions Aerospace

Non‑Contact Precision. Mission‑Critical Reliability.

Aerospace harness production faces rising complexity and tighter tolerances. Mechanical blades and chemical dips can’t deliver the repeatability or traceability modern programs require. Laser wire stripping changes that.

Request a demo Explore systems

✅

Compliant

AIR6894A, IPC/WHMA‑A‑620

🧪

Auditable

Recipe & QC ready

🎯

Repeatable

Operator‑independent

⚡

Fast

Short cycles

Laser Wire Stripping

Ablate insulation with micron‑level control — preserve conductor integrity.

Reflects from conductor • No nick • No scrape

Why aerospace teams switch to laser

Hidden damage from legacy processing often surfaces at final test — costing time and materials. Laser stripping eliminates conductor nicks and delivers repeatable, auditable results.

Contact‑free precision
Repeatable process control
Damage‑free stripping of difficult materials
Fully auditable results
No nick, no scrape — laser reflects from conductors
Operator skill independent; high repeatability
Fast cycle times and low maintenance

Problems with legacy methods

Health & safety risks (chemical dips, thermal methods)
Unsuitable for many wire configurations
Operator‑dependent quality and fatigue
Contamination and residue risks
High tool wear and maintenance
Hidden damage discovered late at final test

How it works

Dual laser beams create a precise 360° ablation around the wire. The laser selectively removes insulation and reflects from the conductor or next layer, delivering a stable, repeatable process.

Vaporize (Ablate)

Cut

Slit

Wire Loading Options

Hand insert / single wire
Fixture‑based batch
Integrated / automated

Suitable Materials

PTFE, ETFE, PVC, PU, Silicone, Kapton/Polyimide, Polyester, Fiberglass, Polyethylene, Nylon, and more.

Built for aerospace programs — across the aircraft

Cockpit & Avionics

Flight control wiring
Display systems
Mission‑critical comms

Fuselage & Cabin

General harnesses
Data transmission
Cabin electronics

Wings & Control Surfaces

Sensor wiring (Pitot, AOA)
De‑icing cables
Control loops

Engines & Systems

Thermocouples
High‑temp BMS1358
Fuel system sensors

Across the Aircraft

Shielded twisted pairs
Kapton & fiberglass‑jacketed cables
Coaxial & micro‑coax
Thin magnet wire

Certified. Compliant. Proven.

Achieve consistent, audit‑ready results aligned with aerospace standards and best practices.

AIR6894A

Compliant stripping

IPC/WHMA‑A‑620 Rev D

Process alignment

EN 3475‑705

Wire marking contrast (indirect)

ISO 9001:2015

Certified manufacturing

Traceability & Process Control

Recipe‑controlled HMIs across systems
Onboard vision & QC camera options
Industry 4.0 connectivity

Laser stripping systems for aerospace manufacturing

From R&D benches to lights‑out production, choose a platform optimized for your wire types, gauges, and takt time.

Mercury‑4Aerospace‑ready

Versatile benchtop — broad material coverage

Simple HMI; recipe‑loaded
Inline or fixture‑based configurations
Processing area up to 50 × 50 mm (100 × 100 mm on 4E)
Max wire Ø 6 mm

Get specs Book a demo

Mercury‑9Aerospace‑ready

Large gauge & shielded cables; Industry 4.0‑ready

Onboard vision; touch HMI
Manual insert or inline with cut/strip
Processing length up to 300 mm; wire Ø up to 40 mm
25W / 50W / 150W CO₂ options

Get specs Book a demo

Gemini‑4EAerospace‑ready

Thermocouples, micro‑coax, magnet wire

Bespoke fixture plates; recipe control
Processing window up to 100 × 100 mm
Max wire Ø 2 mm; internal QC camera
Non‑fluoropolymer enamels & polyimides

Get specs Book a demo

Odyssey‑4Aerospace‑ready

High wire count — multi‑wire stripping

Fixture‑loaded; internal QC camera
Micro‑coax shield cutting
Working area up to 70 × 70 mm (100 × 100 mm on 4E)
For ultra‑fine conductors

Get specs Book a demo

Odyssey‑8Aerospace‑ready

Agile benchtop for low wire count

<10 s typical cycle for 2 mm strip (material dependent)
Auto wire detect; fast recipe changeover
Max wire Ø < 0.2 mm (0.4 mm on request)

Get specs Book a demo

Proven on aerospace programs

Dual‑Layer Polymer Jacket — Clean Cross‑Cut & Slit

System: Mercury‑4

~2.3 s cycle for 5 mm cross‑cut + slit
Positional accuracy ±0.10 mm
Zero conductor damage; easy manual slug removal

Magnet Wire Tips Prepped for Welding — Residue‑Free

System: Odyssey‑8

3.0 × 1.0 mm area per wire; ~12 s per wire
20‑slot fixture for throughput
Repeatable, high‑quality finish for weld prep

Talk to our laser wire stripping experts

Share your wire type, insulation, strip geometry, and throughput goals. We’ll validate feasibility and recommend the optimal system configuration — or provide contract processing.

Speak with an engineer

+44 (0)1443 841738

Email sales

sales@laserwiresolutions.com

Contract Services

Need parts now? We can process and ship to spec using our in‑house automated suite.

Precision Wire Stripping, Built for Aerospace Standards

Non‑Contact Precision. Mission‑Critical Reliability.

Why aerospace teams switch to laser

Problems with legacy methods

How it works

Built for aerospace programs — across the aircraft

Cockpit & Avionics

Fuselage & Cabin

Wings & Control Surfaces

Engines & Systems

Across the Aircraft

Certified. Compliant. Proven.

Laser stripping systems for aerospace manufacturing

Proven on aerospace programs

Dual‑Layer Polymer Jacket — Clean Cross‑Cut & Slit

Magnet Wire Tips Prepped for Welding — Residue‑Free

Talk to our laser wire stripping experts

Free Initial Sample Test

About Us

Solutions

Knowledge Center

Achieve Process Confidence Automation Readiness Scalable Efficiency Unmatched Repeatability Zero Wire Damage with Laser Wire Solutions

Precision Wire Stripping, Built for Aerospace Standards

Non‑Contact Precision. Mission‑Critical Reliability.

Why aerospace teams switch to laser

Problems with legacy methods

How it works

Built for aerospace programs — across the aircraft

Cockpit & Avionics

Fuselage & Cabin

Wings & Control Surfaces

Engines & Systems

Across the Aircraft

Certified. Compliant. Proven.

Laser stripping systems for aerospace manufacturing

Proven on aerospace programs

Dual‑Layer Polymer Jacket — Clean Cross‑Cut & Slit

Magnet Wire Tips Prepped for Welding — Residue‑Free

Talk to our laser wire stripping experts

Free Initial Sample Test

About Us

Solutions

Knowledge Center

Get in touch