Farnborough Air Show 2026 | Laser Wire Solutions

Farnborough International Air Show

Laser Processing for Aerospace Wire & Cable Assemblies

We provide a non-contact laser wire and cable processing systems for complex aerospace applications. Designed for precision. Built for reliability.

No Conductor Damage

No nicks, no scrapes. Protecting the cable integrity.

Repeatable Results

Recipe-controlled processing for consistent, reliable output.

Complex Materials

Process a wide range of insulations, shields and specialist materials.

Operator Independent

Reduce manual variability, improve quality and efficiency.

Multicore (twisted pair) Teflon jacket wire processed with the Mercury-2

Aerospace cable-processed using laser wire stripping machinery, no damage to conductor

Polymer on polymer stranded wire processed using the Mercury-4-

Aerospace cable-processed using laser wire stripping machinery, no damage to conductor

Aerospace cable-processed using laser wire stripping machinery, no damage to conductor

Aerospace cable-processed using laser wire stripping machinery, no damage to conductor

4 core cable, stranded wires with different diameters processed with the Mercury-2

Aerospace cable-processed using laser wire stripping machinery, no damage to conductor

Aerospace cable-processed using laser wire stripping machinery, no damage to conductor fiberglass

Aerospace cable-processed using laser wire stripping machinery, no damage to conductor

Aerospace cable-processed using laser wire stripping machinery, no damage to conductor

Aerospace cable-processed using laser wire stripping machinery, no damage to conductor microwave cable

Aerospace cable-processed using laser wire stripping machinery, no damage to conductor

Processed-32AWG FEP (blue) solid core wire, 0.5mm outer diameter.Processed with the Cassini

Aerospace Applications

Supporting wire and cable preparation across the aircraft

Avionics
Wiring

Flight Control Systems

Sensor
Cables

Thermocouple Wires

Data
Transmission

Harness Assemblies

Materials & Cable Constructions

We process a wide range of aerospace wires and cable

Kapton insulated wire
PTFE, FEP & ETFE insulation
Thin magnet wire
Shielded twisted pairs
Coaxial and micro-coax cables
Fiberglass jacketed cables
High temperature aerospace wire

Every Material is Different

We can assess your cable construction and stripping requirements to recommend the most suitable laser process.

Our Solutions

M4 Mercury-4

Mercury-4

Suitable for stripping a variety of polymer insulated single conductor, coax and ribbons from 52 AWG to 6 AWG.

Recipe loaded

Variety of configurations

Suitable for high wire count

Benchtop system

Download Datasheet

Laser Wire Solutions Odyssey-8 Micro Fine Wire Insulation Removal

Odyssey-8

The most compact laser wire stripper available. Suitable for single conductor, twisted pair, and bifilar down to 50AWG.

Suitable for low wire count

Recipe controlled HMI

Single wire insert (no fixtures)

Auto wire detect

Download Datasheet

Gemini-4E Enamel Wire Stripping Enamel Removal Laser Wire Solutions Laser Wire Stripping Machine

Gemini-4E

Suitable for Enamels, Magnet Wire, and Micro Coax up to 52 AWG with a strip length of up to 100mm / 4".

Fixture plate loading

Large processing area

Strip any pattern, angled lines or curves

Download Datasheet

Why Aerospace OEMs & Tier 1 Manufacturers Choose Laser Wire Solutions

Specialist Expertise

Deep application knowledge in aerospace wire and cable
Applications Support

From sample evaluation to process development and production support
Reliable Systems

Robust, high quality laser systems designed for long-term performance
Global Support

Local support and service from a global network of experts

Let's Discuss Your Application

Name

Company Name

Email Address

City

State

Country

Message

Agree to be contacted

I agree to be contacted by Laser Wire Solutions.