Multilumen Catheter Tube Drilling

Side Wall Hole Drilling

Creating clean, accurate holes in multilumen catheter tubing is difficult, especially when the tube contains braid reinforcement, multiple lumens and tight positional requirements.

The Axiom platform provides femtosecond laser processing for precision hole drilling in medical polymer tubing. It is designed for applications where hole quality, lumen protection and process repeatability are critical.

Why Multilumen Hole Drilling is Difficult

Clean Hole Edges

Hole edge quality is critical. Loose debris, fibres, flash, melt or thermally affected material can create downstream quality risks, especially in medical devices where particulate contamination must be tightly controlled.

Adjacent Lumen Protection

Multilumen tubing contains separate channels within the same tube. The hole must open the target lumen without breaking into neighbouring lumens or damaging internal structures.

Braided Composite Tube Walls

Many catheter shafts contain a PTFE liner, braid reinforcement and an outer polymer tube. The hole may need to pass through polymer, braid or a combination of both. Mechanical drilling can struggle to process this type of composite wall cleanly and consistently.

What good looks like

Typical Applications

Why femtosecond laser drilling?

Femtosecond laser drilling is suited to high-precision medical tubing because it can remove material with reduced heat input compared with longer-pulse or conventional thermal processes. For medical tube drilling, this helps support:

Cleaner hole geometry

Reduced thermal distortion

Lower melt and flash

Better control through polymer and braid

Improved protection of adjacent lumens

Repeatable processing for production

About the Axiom Platform

Axiom-1 Femtosecond Laser Processing

Axiom is Laser Wire Solutions’ femtosecond laser platform for ultra-precision material processing. It is designed for applications where material integrity, feature quality and process control are critical. 

Download the Axiom Datasheet