Achieve Process Confidence Automation Readiness Scalable Efficiency Unmatched Repeatability Zero Wire Damage with Laser Wire Solutions

Automotive Industry
Modern vehicles, especially electric and autonomous ones, rely on miles of intricate wiring. Achieve LEAN Six Sigma by using lasers to achieve precision.

Build Robust, Scalable Processes

We redefine how industries connect by replacing manual risk with laser precision, empowering automotive leaders to automate their most critical connections with confidence. 

For electrical wiring too important to trust to an exacto knife or a pair of hands, our laser wire stripping technology guarantees precision with every wire, every time.

 

Automotive Electric Car wire stripping challenges in automotive applications suitable for laser wire stripping
Driver Camera
Front View Camera
Side Mirror Camera
Charger Cables
Adaptive Damper System
Brake Wear Indicator
Central Information Display
Data Transfer Cables
M9 Mercury-9

Mercury-9

Perfect for large gauge and shielded cables.

  • Onboard vision system
  • Industry 4.0 compatibility
  • Manual or inline setups
  • Recipe controlled touchscreen
  • Automatic cable tip detect and gripper
  • Gemini-4E Enamel Wire Stripping Enamel Removal Laser Wire Solutions Laser Wire Stripping Machine

    Gemini-4E

    Suitable for Enamels, Magnet Wire, and Micro Coax up to 52 AWG with a strip length of up to 100mm / 4".

  • Fixture plate loading
  • Large processing area
  • Strip any pattern, angled lines or curves
  • M4 Mercury-4

    Mercury-4

    Suitable for stripping a variety of polymer insulated single conductor, coax and ribbons from 52 AWG to 6 AWG.

  • Recipe loaded
  • Variety of configurations
  • Suitable for high wire count
  • Benchtop system
  • See the Results for Yourself

    Request a free initial sample strip to test your wires or cables on our equipment—no obligation.

    Our Solutions

    With vehicle electrification a vastly growing business, our laser wire strippers are the only effective means of stripping high voltage, large diameter cables with multiple insulation layers. Hairpin designed magnet wires in motors and stators in the electrification of vehicles are creating a demand for more efficient removal of the enamel insulation from such wires. 

    Modern vehicle design is incorporating a large amount of data wiring as our requirements for information and connectivity increase. It is not uncommon to come across automotive applications where these more delicate data cables where conventional methods do not achieve the required high manufacturing volumes.

    Electric Vehicle Cables

    With vehicle electrification a vastly growing business, our laser wire strippers are the only effective means of stripping high voltage, large diameter cables with multiple insulation layers. With the design of our Mercury-5 and Mercury-6 laser machines, we have taken laser stripping to the next level. These are auto-focus machines that take the strain and scrappage cost out of stripping tough insulation from large diameter cables.

    Flat Flexible Cable

    Increasingly used due to its compact geometry. Auto wire stripping can be used for programmable window stripping or fold lines for fast change parts.

    Data Cables

    Modern car design is incorporating a large amount of data wiring as our requirements for information and connectivity increase. It is not uncommon to come across automotive applications where these more delicate data cables are having to be laser stripped as conventional mechanical tools are not achieving the required high yield.

    Automated Processing

    Due to the high volume, low cost nature of auto-wiring, most laser wire stripping applications benefit from automatic wire feeding by integrating seamlessly with other solutions through our in-line fixture options.

    Download Odyssey-4 Datasheet

    Download Gemini-4E Datasheet

    Download Mercury-4 Datasheet